

Powering the Metro Tunnel: Sunbury Line Upgrade
State: Sunbury Line, VIC
Date: December 2022
The Problem:
As part of the Metro Tunnel project, Vic Rail required a reliable power solution to support access control systems across the Sunbury Line upgrade. These systems are critical for safety and security, meaning any power disruption could cause delays, operational risks, and security concerns.
To meet project requirements, the power system needed to:
- Deliver continuous power for access control infrastructure.
- Provide a minimum of 6 hours of backup runtime to prevent outages.
- Be custom-engineered to fit within existing network specifications.
The challenge was not only ensuring uninterrupted power but also designing a scalable, robust solution that could integrate with Vic Rail’s infrastructure.
Our Solution:
PSS Distributors designed and supplied 54 custom wall-mounted DC PSUs, purpose-built for the Metro Tunnel project. The solution featured:
- 1200W at 36V power capacity, ensuring a stable power supply.
- 6-hour backup runtime, protecting access control systems from unexpected outages.
- Robust, tailored enclosures, engineered to withstand railway environmental conditions.
- Australian-based assembly and compliance with local standards.
Additionally, our head technician collaborated directly with Vic Rail’s electrical engineers, refining the system’s specifications to meet the exact operational needs of the project.
The Result:
The custom-built DC power supply units were successfully installed across the Sunbury Line, ensuring seamless access control system operation throughout the Metro Tunnel upgrade.
- Uninterrupted power delivery, maintaining security and operational efficiency.
- Collaborative design process.
- Locally assembled for quality and efficiency; on-time delivery and strict quality control.
Key Highlights
- Tailored DC PSU units designed for extended runtime.
- Collaboration with electrical engineers to meet precise project needs.
- Assembled in Australia to meet national standards.
Refer to the supplied image for details of the installed solution.


Contact Us
PSS Distributors offers custom-built power solutions for rail, transport, and large-scale infrastructure projects. Our product range covers open power supply units (12-24V), including DC Open 12V Power Supply, 24V DC Open Power Supply, as well as industrial UPS systems designed for mission-critical applications.
Contact us today to learn how we can help you achieve similar results.
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